Cam and Follower Motion Profile simulation

What's on screen

Two panels. Top panel shows a rotating cam (2D profile view) with a translating follower riding on it, complete with guide rails, return spring, and displacement dimension. Bottom panel shows three motion diagrams stacked vertically: displacement, velocity, and acceleration vs cam angle (0° to 360°). A vertical gold cursor line sweeps through all three diagrams at the current angle.

The follower assembly:

  • Rectangular follower body slides vertically in guide rails

  • Contact face at bottom touches the cam surface

  • Return spring drawn with coils between follower top and fixed bracket

  • Displacement dimension arrow shows current y value

Three stacked motion diagrams (bottom panel):

Each diagram has:

  • The full curve across 360° for the selected profile

  • Light blue/red phase backgrounds (rise/return)

  • Dashed vertical phase boundary lines

  • Gold vertical cursor at current θ with a dot on the curve

  • Phase labels at top: RISE, DWELL, RETURN, DWELL

Switch between SHM and cycloidal and watch the acceleration curve change shape completely. SHM has cosine acceleration (finite at start/end = shock). Cycloidal has sine acceleration (zero at start/end = smooth). That one difference is why cycloidal cams are used in every high-speed machine.

4 sliders:

  • θ (0° to 360°): Manual cam rotation. Drag slowly to see the follower rise, dwell, return, dwell.

  • Stroke h (10 to 60 mm): Maximum follower travel. Bigger stroke = taller cam lobe. All motion values scale proportionally.

  • Rise angle β₁ (60° to 180°): How many degrees the cam takes to complete the rise. Smaller β₁ = faster rise = higher acceleration.

  • Return angle β₂ (60° to 180°): Same for return stroke. Can be different from rise angle (asymmetric cam).

Play button + speed control:

Hit Play and the cam rotates continuously at 60°/s (adjustable 0.5× to 2×). The follower bobs up and down, the cursor sweeps through all three diagrams, and metrics update every frame. You see the direct connection between cam shape, follower motion, and the derivative curves.

Key slider experiments::

Set uniform velocity and hit Play. The follower moves at constant speed but the acceleration diagram shows nothing until the exact moment of dwell transition, where in theory acceleration is infinite (instantaneous velocity change).

Now switch to cycloidal. Same stroke, same angles, but acceleration starts and ends at zero. No shock. No infinite forces. That's why motion profile selection matters.

Build Industry-Ready Skills

Learn 40+ Mechanical Engineering Tools

On GaugeHow, the Mechanical Engineering Courses are grouped by real job tracks, so you can pick the skills recruiters expect for design, simulation, manufacturing, quality, automation, and smart factories.

CAD Courses: Product Design & Modeling

Build design output that teams can manufacture: 2D drafting, 3D modeling, assemblies, and drawings.

CAE Simulation: FEA, CFD & Multiphysics

Validate before you build. This track covers FEA and CFD simulation workflows used in CAE and R&D teams.

Quality, Metrology & Lean Manufacturing

Run stable production and prove quality with measurement discipline, root-cause thinking, and lean tools.

Build Industry-Ready Skills

Learn 40+ Mechanical Engineering Tools

On GaugeHow, the Mechanical Engineering Courses are grouped by real job tracks, so you can pick the skills recruiters expect for design, simulation, manufacturing, quality, automation, and smart factories.

CAD Courses: Product Design & Modeling

Build design output that teams can manufacture: 2D drafting, 3D modeling, assemblies, and drawings.

CAE Simulation: FEA, CFD & Multiphysics

Validate before you build. This track covers FEA and CFD simulation workflows used in CAE and R&D teams.

Quality, Metrology & Lean Manufacturing

Run stable production and prove quality with measurement discipline, root-cause thinking, and lean tools.

Build Industry-Ready Skills

Learn 40+ Mechanical Engineering Tools

On GaugeHow, the Mechanical Engineering Courses are grouped by real job tracks, so you can pick the skills recruiters expect for design, simulation, manufacturing, quality, automation, and smart factories.

CAD Courses: Product Design & Modeling

Build design output that teams can manufacture: 2D drafting, 3D modeling, assemblies, and drawings.

CAE Simulation: FEA, CFD & Multiphysics

Validate before you build. This track covers FEA and CFD simulation workflows used in CAE and R&D teams.

Quality, Metrology & Lean Manufacturing

Run stable production and prove quality with measurement discipline, root-cause thinking, and lean tools.